Custom Progressive Stamping Terminals – Tight Tolerance, Durable Performance, Fast Production

Custom Progressive Stamping Terminals – Tight Tolerance, Durable Performance, Fast Production

Product Description

Our Custom Progressive Stamping Terminals are precision-engineered metal components manufactured through advanced progressive die stamping technology. This highly efficient production process enables multiple forming operations to be completed in a single automated cycle, ensuring superior accuracy, excellent repeatability, and stable product quality. Designed specifically for high-volume and large-scale manufacturing, our terminals provide exceptional dimensional consistency, reliable electrical conductivity, and long-term mechanical durability.

By utilizing premium-grade raw materials such as copper, brass, phosphor bronze, beryllium copper, and stainless steel, we are able to produce terminals that fully comply with the demanding performance standards of various industries. These materials are carefully selected based on electrical performance, corrosion resistance, strength, and application environment to guarantee optimal functionality. Our terminals are widely used in automotive systems, consumer electronics, home appliances, telecommunications, industrial control equipment, and new energy applications, where precision and reliability are critical.

Progressive die stamping technology integrates multiple processes—including punching, bending, forming, embossing, coining, and cutting—into one continuous and highly automated operation. This not only improves production efficiency but also minimizes material waste and labor costs. The result is a cost-effective manufacturing solution that delivers high-quality terminals with smooth surface finishes, low burrs, and precise tolerances. Whether your project requires simple flat terminals or complex multi-form connectors, our progressive stamping process ensures consistent and stable output for every batch.

With extensive experience in precision metal stamping and tooling development, METS offers comprehensive one-stop customized terminal solutions. We work closely with customers from the initial design stage through prototype development, mold fabrication, trial production, and final mass production. Our professional engineering team can provide Design for Manufacturing (DFM) analysis, material recommendations, and structural optimization to help customers achieve the best balance between performance, quality, and cost.

No matter whether you need micro-sized terminals with ultra-tight tolerances for delicate electronic devices, or heavy-duty power terminals for industrial and automotive applications, our advanced equipment and strict quality control system ensure reliable, repeatable, and high-performance results. From small-batch prototyping to large-scale serial production, we are committed to delivering customized progressive stamping terminals that perfectly match your technical requirements and production goals.

Key Features

• High-precision progressive die stamping process

• Tight tolerance control and excellent dimensional stability

• Smooth surface finish with low burrs

• High electrical conductivity and strong mechanical strength

• Suitable for automated assembly lines

• Stable quality in mass production

• Wide range of material and surface treatment options

• Cost-effective solution for large-volume orders

• Custom design according to drawings or samples

Technical Parameters

Applications

Progressive stamping terminals are widely used in various industries due to their high precision and reliable performance. Typical applications include:

• Automotive Industry: wire harness terminals, automotive connectors, fuse terminals

• Electronics & Electrical Equipment: PCB terminals, power connectors, switches

• Home Appliances: terminals for refrigerators, air conditioners, washing machines

• New Energy Systems: battery connectors, EV charging terminals

• Telecommunications: signal connectors and communication equipment

• Industrial Control: relay terminals and automation components

Thanks to their excellent conductivity, durability, and consistency, our terminals help improve product reliability and assembly efficiency across multiple fields.

Customization Options

We provide full customization services to meet your unique project requirements:

• Custom terminal design based on drawings or samples

• Selection of materials according to electrical and mechanical needs

• Multiple surface finishing options

• Customized dimensions, shapes, and structures

• Reel-to-reel packaging for automated assembly

• Prototype development and small-batch trial production

• Dedicated tooling and mold design

Our engineering team works closely with customers from concept design to mass production, ensuring that every terminal perfectly fits its intended application.

Support and Services

At METS, we offer comprehensive technical and business support:

• Professional DFM (Design for Manufacturing) analysis

• Free quotation and technical consultation

• Rapid prototyping service

• Strict in-process quality control

• PPAP documentation for automotive projects

• Long-term stable supply chain support

• After-sales technical assistance

Our goal is to be not only a supplier, but a long-term manufacturing partner for your business.

Packing and Shipping

To ensure safe delivery and efficient use, we provide flexible packing solutions:

• Reel tape packaging for automatic production lines

• Blister tray or PE bag packing

• Carton boxes with inner protection

• Customized labeling and barcoding

• International standard export packaging

Shipping Methods:

• Express (DHL / FedEx / UPS)

• Air freight

• Sea freight

• Door-to-door logistics service

FAQ

Q1: What materials can you use for progressive stamping terminals?
A: We commonly use copper, brass, phosphor bronze, and stainless steel. Material can be selected according to conductivity, strength, and application environment.

Q2: Can you produce terminals according to our design?
A: Yes. We provide full OEM/ODM services based on your drawings, samples, or technical requirements.

Q3: What is your typical lead time?
A: Normally 15–25 days after order confirmation and tooling approval.

Q4: What is the minimum order quantity?
A: Standard MOQ is 10,000 pcs, but flexible depending on product complexity.

Q5: Do you provide samples before mass production?
A: Yes, samples can be provided for testing and approval before bulk manufacturing.

Q6: How do you ensure product quality?
A: We implement strict QC procedures, including material inspection, in-process control, and final inspection with professional measuring equipment.